R75/5 Teardown


Wingnuts attach tank to frame
001 Wingnuts attach tank to frame
Luggage rack and its attachment bolts002 Luggage rack and its attachment bolts Passenger footpeg and lower saddlebag bracket003 Passenger footpeg and lower saddlebag bracket Flat side of washer goes toward engine
004 Flat side of washer goes toward engine
L footpeg is shorter, both need new rubbers
005 L footpeg is shorter, both need new rubbers
Both shocks missing top covers, L one missing clevis bolt for saddlebag
006 Both shocks missing top covers, L one missing clevis bolt for saddlebag
L side shock and wheel
007 L side shock and wheel
R side cable and wire routing
008 R side cable and wire routing
L side cable and wire routing
009 L side cable and wire routing
Passenger pegs need new rubbers and I seem to have two L ones
010 Passenger pegs need new rubbers and I seem to have two L ones
Need new L and R choke and throttle cables
011 Need new L and R choke and throttle cables
Carb hose clamp placement, same on both sides
012 Carb hose clamp placement, same on both sides
Shows inside of air filter compartment
013 Shows inside of air filter compartment
Air filter very dirty, also some oil out of the breather
014 Air filter very dirty, also some oil out of the breather
Need to replace fuel lines and filters
015 Need to replace fuel lines and filters
L and R intakes with intake ends together
016 L and R intakes with intake ends together
Cable attachment detail for L carb
017 Cable attachment detail for L carb
Cable attachment detail for R carb
018 Cable attachment detail for R carb
Piston when first pulled R cylinder
021 Piston when first pulled R cylinder
Condition of L head when first pulled
022 Condition of L head when first pulled
Condition of R head when first pulled
023 Condition of R head when first pulled
Top of R piston after a little cleaning
024 Top of R piston after a little cleaning
Top of L piston when cylinder first pulled
025 Top of L piston when cylinder first pulled
Base of a cylinder
026 Base of a cylinder
After pulling R airbox cover
027 After pulling R airbox cover
Rear brake switch and wire crossing to left
028 Rear brake switch and wire crossing to left
Oil pressure sender wire runs back, then up
029 Oil pressure sender wire runs back, then up
Neutral indicator wire
030 Neutral indicator wire
Taillight wires run inside left subframe
031 Taillight wires run inside left subframe
Taillight wires emerge from subframe
032 Taillight wires emerge from subframe
Note position of shift lever
033 Note position of shift lever
Cable routing at handlebars
034 Cable routing at handlebars
R side throttle cable routing
035 R side throttle cable routing
L throttle cable routing detail
036 L throttle cable routing detail
Front brake cable routing detail
037 Front brake cable routing detail
Clutch cable routing detail
038 Clutch cable routing detail
Clutch cable routing detail
039 Clutch cable routing detail
Clutch cable again, thru hole
040 Clutch cable again, thru hole
Ground-off bit of bearing left in L conrod
041 Ground-off bit of bearing left in L conrod
Damage to left conrod bearing shells
042 Damage to left conrod bearing shells
Damage to left conrod bearing shells
043 Damage to left conrod bearing shells
Bits of worn metal in the lower right notches
044 Bits of worn metal in the lower right notches
Note coil crossover wire, 1 on L, 15 on R
045 Note coil crossover wire, 1 on L, 15 on R
Red cable tie, also cable wire routing
046 Red cable tie, also cable wire routing
Routing of battery hot lead to starter
047 Routing of battery hot lead to starter
Wiring is folded over inside the rubber bumper
048 Wiring is folded over inside the rubber bumper
Wiring on rear tail-turn light
049 Wiring on rear tail-turn light
Wiring inside taillight, see drawing
050 Wiring inside taillight, see drawing
Silver box wiring, see drawing
051 Silver box wiring, see drawing
Centerstand spring above sidestand spring
052 Centerstand spring above sidestand spring
Transmission face when first removed
053 Transmission face when first removed
Spacers for rear engine thru-bolt
054 Spacers for rear engine thru-bolt
Front engine thru-bolt
055 Front engine thru-bolt
Front engine thru-bolt
056 Front engine thru-bolt
What's left on the garage floor
057 What's left on the garage floor
Short block after removal
058 Short block after removal
Clutch prior to cleanup
059 Clutch prior to cleanup
Trans oil drain plug with steel spicules 1mm long
060 Trans oil drain plug with steel spicules 1mm long
Used trans oil
062 Used trans oil
Showing kicker arm angle
063 Showing kicker arm angle
Engine and trans after cleanup
064 Engine and trans after cleanup
Clutch face detail after cleanup
065 Clutch face detail after cleanup
L piston after cleanup
066 L piston after cleanup
R piston after cleanup
067 R piston after cleanup
Trans after cleanup
068 Trans after cleanup
Crank on the worn L side
069 Crank on the worn L side

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